Mastering Beer: Cft Mastercan's Magic

CFT Group is a company that designs, engineers, and manufactures complete processing and filling lines for the beer industry. They offer a range of services for breweries and brewery projects, including research and laboratory breweries, engineering and design, technical and technological consulting, installation and commissioning, and flexible production. CFT also specializes in high-capacity fillers for cans and bottles, end-of-line technologies, and quality control for beer. Their QA Module is a quality analysis system that allows for continuous control over the physical and chemical characteristics of beer to ensure product excellence. With their advanced technology and versatile processing capabilities, CFT helps breweries streamline their production processes and maintain high standards of quality and safety.

CFT Group's role in beer production

CFT Group plays a significant role in beer production, offering a range of services and solutions for brewers and beverage producers. The group has over 500 references worldwide in the beer industry and provides complete processing and filling lines for beer in cans, bottles, and kegs.

One of CFT Group's key contributions to beer production is its quality control solutions. The group has developed the QA Module (Quality Analysis), which allows for continuous monitoring of the physical and chemical characteristics that determine the quality of beer. This system helps brewers ensure product excellence and maintain consistent standards. The QA Module is designed to be versatile and can be integrated into existing installations, making it a valuable tool for quality control in beer production.

In addition to quality control, CFT Group also offers engineering, design, and technical consulting services for beer production. The group can provide turn-key beer production systems, starting from raw material intake up to the finished product, for brew sizes ranging from 10 HL to 500 HL. CFT Group's subsidiary, Rolec, specialises in equipment for beer production, while another subsidiary, Comac, offers premium compact filling machines for cans and glass, as well as turn-key keg systems.

CFT Group also provides support for breweries and brewery projects, including research and laboratory services, installation and commissioning, specific technology for specialty beers, flexible production, and reliable project execution. With its worldwide presence and expertise, CFT Group is a trusted partner for brewers seeking customised and tailored solutions for beer production.

Furthermore, CFT Group offers advanced carbonation and mixing solutions for beverage preparation, which can be beneficial for beer production. The group's technology ensures consistent and reliable production, efficient recycling, and stable beverage consistency. CFT Group's comprehensive approach to beverage preparation includes different machines for preparing, pasteurizing, and sterilizing both carbonated and non-carbonated drinks.

The QA Module for beer quality control

The QA Module is a quality analysis system designed by CFT to facilitate beer quality control processes. It allows for online and continual control over the physical and chemical characteristics that beer must possess to be considered high quality.

The QA Module offers several advantages over traditional methods of monitoring beer characteristics. Firstly, it provides continuous, precise, and consistent monitoring, addressing the issue of inconsistent data that can arise when using multiple instruments installed on different machines. Secondly, it eliminates the risks associated with laboratory analysis, such as sample contamination and lengthy analysis times that may delay intervention in case of problems.

The CFT QA Module is a single, compact unit constructed entirely of stainless steel. Its design and hydraulic features meet the highest hygienic standards set by the European Hygienic Engineering and Design Group (EHEDG). The compact nature and simple installation of the module allow it to be easily incorporated into existing installations, even those with complex layouts.

The QA Module can be customised according to the specific requirements of each customer's plant. It is typically positioned between the fermenters and the filler and can be placed on separate pipelines to feed multiple lines simultaneously. The instrumentation within the unit is sourced from selected suppliers to ensure the highest levels of quality, and the choice of instrumentation is flexible to accommodate specific needs.

The Beer QA Module features an easy-to-use digital interface that can be seamlessly integrated into any existing supervisory systems within the plant. This integration enables uninterrupted monitoring of product quality, providing a constant flow of data to the supervision system for valuable insights. An example of a supervision system that can be integrated into the QA module is Memento, developed by CFT for its packaging machines.

In addition to the digital interface, the Beer QA Module includes several other features that enhance its functionality:

• An optical verification unit for the product in transit
• A drainage system for out-of-specification products
• A mass flow meter with densimetric reading
• A conductivity meter
• A pressure transmitter for fermenter pump management
• A multi-way plate for flow management

The QA Module provides maximum quality assurance not only for beer but also for other types of beverages. Its ease of installation and compatibility with various supervision software make it a valuable solution for companies in the beverage industry, enabling continuous production monitoring and helping to build a culture of quality throughout the supply chain.

CFT's beverage preparation process

CFT Group offers advanced and customisable solutions for beverage preparation, carbonation, and powder dissolution. The company provides a comprehensive solution that includes different machines for preparing, pasteurising, and sterilising both carbonated and non-carbonated drinks.

One of the key components of CFT's beverage preparation process is the Sugar Dissolving Unit, which is designed for accurate powder dissolution and continuous dosing. This unit is ideal for products like sugar, salt, ascorbic acid, and citric acid, ensuring precise and controlled application. It features a centrifugal pump to suction powder and facilitate efficient dissolution in water, as well as a dedicated section for solution storage and dosing.

Additionally, CFT's carbonation and mixing technology is at the forefront of the industry. Their compact units include carbonators and mixers that utilise the latest technology for carbonation, saturation, and blending. The carbonation process involves misting, constant CO2 pressure, and efficient recycling to minimise consumption. Centrifugal pumps ensure continuous product transport, while static mixers guarantee a fine dispersion of gas and perfect mixing of components. The product is then stabilised via a sealing tube and a buffer tank, where the temperature is controlled to maintain a fixed CO2 pressure.

CFT also prioritises quality control in the beverage preparation process. They have developed the "QA Module" (Quality Analysis), which allows for continuous control over the physical and chemical characteristics of the beverage to ensure product excellence. This module provides consistent and precise monitoring, reducing the risk of inconsistent data readings and contamination associated with traditional laboratory analysis.

CFT's filling and packaging solutions

CFT Group offers a range of filling and packaging solutions for the beer industry. The company designs, engineers, and manufactures complete processing and filling lines for beer in cans, bottles, and kegs, providing customised solutions for beer production.

In addition, CFT has developed the "QA Module" (Quality Analysis), which allows for continuous control over the physical and chemical characteristics that ensure beer quality. This system provides precise and consistent monitoring, reducing the risk of inconsistent data readings and contamination of product samples. The compact and hygienic design of the QA Module makes it easy to incorporate into existing installations, and its versatility allows it to be customised according to specific requirements.

CFT also offers flexible automation options, with the ability to configure machines as fully automatic systems or semi-manual management modes. Their solutions are adaptable to different packaging containers, including cartons, pouches, and glass.

With over 500 references worldwide, CFT Group is a reliable partner for breweries, providing specialised support and services to ensure the success of their customers' beer products.

CFT's support for breweries

CFT Group provides comprehensive support for breweries, offering a range of services and technologies to enhance their operations.

One of the key areas of support is in quality control. CFT has developed the QA Module, a tailor-made solution for brewers and beverage producers to monitor product quality continuously and online. This system allows for precise and consistent control over the physical and chemical characteristics of beer, ensuring it meets the standards for high quality. The compact and versatile design of the QA Module makes it easy to integrate into existing installations, providing data-driven insights to improve production processes.

CFT also offers advanced solutions for beverage preparation, carbonation, and powder dissolution. Their technology enables efficient processing and blending of diverse products, including powders, concentrates, juices, and alcoholic drinks. The flexibility of their machines allows for fully automatic or semi-manual management, adapting to the specific needs of breweries.

In addition, CFT provides engineering and design services, technical consulting, installation, and commissioning for breweries. They can supply turn-key beer production systems, starting from raw material intake up to finished beer, with filling and packaging solutions for bottles, cans, and kegs. CFT's expertise in the beer industry ensures that breweries can benefit from their reliable and expert partnership.

With a strong background in craft beer processing plants and filling, bottling, and canning solutions, CFT Group is well-equipped to support breweries in optimising their operations and maintaining high-quality standards. Their comprehensive range of services and technologies empowers breweries to excel in the competitive beverage market.

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